The production process of woven badge

The woven badge, as a special identifier that combines textile and badge elements, its production process not only reflects the delicacy of textile technology, but also showcases the delicacy of badge production. The following will elaborate on the production process of woven label badges.
1、 Preliminary preparation
1. Design phase
The design of woven badge is the starting point of the production process, which determines the final appearance and connotation of the badge. Designers need to draw the design, text, color and other elements of badges according to customer requirements or market demand. At this stage, special attention needs to be paid to the clarity of patterns, readability of text, and overall aesthetics.
2. Material selection
There are various materials for woven badge, commonly including polyester, cotton, nylon, etc. Different materials have different characteristics and applicable scenarios. For example, polyester is often used to make badges that require frequent washing and wear resistance due to its excellent washability, wrinkle resistance, and dust-proof properties; Cotton materials, on the other hand, are suitable for use in skin friendly products due to their softness, comfort, and good breathability.
2、 Weaving process
1. Weaving with a label machine
The core part of the woven badge is completed by weaving with a weaving machine. On the weaving machine, fixed warp yarns are used to express patterns, text, and other elements through the interweaving of weft yarns. During the weaving process, it is necessary to precisely control the speed and tension of the loom to ensure that the edges of the woven badge are neat and the pattern is clear.
2. Process selection
The woven label badge is mainly divided into two types based on the craftsmanship: woven edge woven label trademark and trimmed edge woven label trademark. The woven edge and label trademark has a soft touch and a crisp effect, suitable for fashion, suits and other products; The cut edge woven label trademark is woven from a whole piece and then cut into strips. If the edges are properly treated, the desired effect can also be achieved. In addition, there are various post-treatment processes available, such as edge burning, edge hooking, dyeing, and hot stamping, to meet different design requirements.
3、 Post processing
1. Cutting and edging
After weaving, badges usually need to be cut and sewn. The purpose of cutting is to cut the entire piece of fabric into the shape of a single badge; And the locking edge is to prevent the edge of the badge from becoming loose or worn, increasing its durability. In modern technology, laser cutting and ultrasonic cutting are favored for their high precision and efficiency.
2. Back treatment
The back of the woven badge also needs to be treated accordingly for easy wearing or pasting. Common back treatment methods include back glue (hot melt adhesive, self-adhesive, hard glue), Velcro (hook surface, matte surface), and back pad. The choice of these processing methods depends on the specific purpose and wearing method of the badge.
3. Quality inspection and packaging
The finished woven badge needs to undergo strict quality inspection to ensure that its pattern is clear, the color is accurate, the size is appropriate, and there are no obvious defects. After passing the inspection, the badge will be packaged for storage and transportation.
4、 Special craftsmanship and customized services
With the diversification of market demand, the production process of woven label badges is constantly innovating and developing. For example, some manufacturers provide combination craft services such as weaving and embroidery, weaving and printing to create more unique and visually impactful badge effects. In addition, customized services are becoming increasingly popular among customers. Customers can provide samples or design drafts according to their own needs, and manufacturers can produce personalized products based on these requirements.
In summary, the production process of woven badge is a comprehensive process that integrates design, weaving, and post-processing. Every step requires careful operation and strict control to ensure the quality and effectiveness of the final product. With the continuous advancement of technology and the continuous development of the market, the production process of woven label badges will also continue to innovate and improve.